CPS developed and delivered a fully functional and tested automation solution utilized in the distribution of Water-For-Injection (WFI) at a pharmaceutical facility. The units are designed to circulate hot and cold water for injection, which are critical fluids throughout the facility.

CPS produced and provided to the customer a model that reflected the Process and Instrumentation Diagram (P&ID) for each of the two sanitary pumping skids. This was used to determine the actual size of the system as well as maintainability and ergonomics. This was then used internally by CPS to fabricate the system; the fabrication technicians have access to 3D models on the shop floor and use them for their daily work.

CPS provided project management and services for:

  • Mechanical, Electrical, and Automation Design
  • Automation Programming and Documentation
  • Equipment and Instrument Purchase
  • Mechanical and Electrical Fabrication
  • Assembly and Testing at CPS
  • Functional and Acceptance Testing (FAT)

CPS’ quality management system included material management and inspection, quality assurance oversight, certified test equipment records, training records, orbital welding, welder qualifications and certifications, certified weld inspection and weld documentation that were required for the fabrication of the skids.

As a Rockwell integrator, CPS also provided the documentation and deliverables for the automation software scope of work. This included the following:

  • Electrical design and drawings
  • PLC panel layout and I/O details
  • Power
  • Pneumatic design and drawings
  • Sensor connections
  • PLC programs
  • HMI screen configuration
  • Security access
  • Controls sequences
  • Interlocks