3D image of a new pharmaceutical drug processing equipment made by DCI Inc. in St. Cloud, MN

A Laboratory Scale-Up project focused on advancing the development of novel pharmaceutical drugs required an innovative solution to integrate seven vessels (ranging from 2L to 300L) along with the necessary piping, instrumentation, and agitator controls within a confined space. The fully automated S88 batch process system demanded a Class 1 Division 1-rated solvent supply manifold and nitrogen purge/blanketing system, designed for seamless integration into a walk-in fume hood. The S88 batch recipe automates the dispensing of various solvents and ingredient additions while also incorporating batch-prompted manual ingredient additions before transferring the mixture to the Filter Dryer.

SCOPE OF WORK

  • Preassembled piping and instrument frame in the back of the fume hood behind the vessels with easy connect/disconnect for hoses and electrical
  • Complete Process Design – P&ID, piping
  • Complete Electrical,  3-D Mechanical and Automation Design
  • Turnkey Skid Fabrication and Installation
  • Flexible S88 Batch Solutions and Virtualized Automation Solution
  • Detailed Phase Logic – Sequence of Operation
  • CIP
  • Reporting of Batch Activity & Results
  • Installation