A flavors and fragrance manufacturer required a multi-vessel process system to accommodate complex production steps, each with distinct agitation, tank configurations, and precise temperature and pressure control requirements. Additionally, the client needed a solution that allowed for agitator changes without disassembling the overhead heat exchanger and piping, leading to the development of a vessel-lowering system.
The chemical composition of the products introduced unique cleaning challenges, further complicated by the facility’s limited space. To address these issues, a customized agitation and cleaning strategy was developed in collaboration with the client. The final solution included the design and construction of a tailored super skid, optimizing both efficiency and operational flexibility.
- Hydraulics system to lower vessel to clean system and change agitators
- Clean in Place system with skid.
- Integrated with existing site Honeywell TDC3000 DCS
- Complete Electrical, 3-D Mechanical and Automation Design
- Turnkey Skid Fabrication and Installation
- Updated site batch reporting system
- On site installation
